Description

HYPERTHERM 45 XP POWERMAX THREE PHASE PLASMA CUTTER

The Hypertherm Powermax45® XP is a highly portable plasma cutting system that can handle a wide range of applications. The Powermax 45 XP delivers increased cut capacity as well as fast cutting speeds. Capable of cutting 16mm in Mild steel, the Powermax 45 is simple to operate and features automatic gas adjustment for optimal cutting.

The new Duramax® Lock torches support handheld and mechanized cutting of a wider range of metal thicknesses, along with precision gouging such as spot weld removal, and marking capabilities.

APPLICATIONS

Drag cutting – For dragging the torch directly across the work piece

Extended reach cutting – For improved visibility & accessibility when cutting in confined spaces

Extended reach gouging – For improved visibility & accessibility when gouging in confined spaces

Fine feature cutting – For narrow kerf width with minimal dross and heat affected zone

Flush cutting – For cutting closer to base materials using a 45 degree

Marking – For scoring, indicating part identification, hole or weld locations

Max control gouging – For precise metal removal, shallower gouge profiles and light metal washing

Mechanized cutting – For portable automation and table cutting

Precision gouging – For spot and tack weld removal at very low output current (<25 A)

BENEFITS

Easy to use

Small size and light weight provide exceptional portability for a 16 mm (5/8″) rated cutting system
Patented drag-cutting technology makes the Powermax 45 XP easy to use – even for first-time operators
Smart Sense™ technology ensures that air pressure is always correctly set

Superior performance in a compact package

Fast cutting speeds and excellent cut quality let you finish jobs quicker, with fewer secondary operations
Built to withstand heavy-duty use in the most demanding environments

Outstanding versatility

CNC interface and FastConnect™ torch connection allows both handheld and mechanized operation
A wide range of torch and consumable styles to choose from for both handheld and automated processes
Extensive array of application capabilities via specialty consumables for fine feature cutting, extended reach cutting, gouging, precision gouging, and marking.

Maximum productivity

Finish jobs faster, with cut speeds 1.5 times greater than oxy-fuel on 6 mm (1/4″) mild steel
Superior cut and gouge quality reduces time for grinding and edge preparation
New torch disable switch feature allows faster, easier change of consumables

Rugged and reliable

Duramax® Lock torches are designed for high-impact and heat resistance
SpringStart™ technology ensures consistent starting and optimum plasma torch performance
Hypertherm Certified™ reliability ensures peak performance even in the most demanding environments

Designed for low environmental impact

Plasma cutting efficiency is 11% better than its predecessor, enabling you to cut more steel with less power, in less time
All plasma system components are recyclable
14% lighter than its predecessor and delivers more cutting power

CUTTING SPECIFICATIONS

Capacity	Cut Thickness	Cutting Speed
Recommended	16 mm (5/8″)	500 mm/min (20 ipm)
	22 mm (7/8″)	250 mm/min (10 ipm)
Severance	29mm (1-1/8″)	125 mm/min (5 ipm)
Pierce	12mm (1/2″)

Capacity	Metal removal rate	Groove profile
	Gouging
Typical Gouge	3,4 kg (7.5 lbs.) per hour	3,2 mm (.12″) D x 6,8 mm (.26″) W

Material	Thickness mm	Current amps	Production cut speed mm/min
Mild steel	3	45	5590
	6	45	2110
	10	45	920
	12	45	690
	16	45	400
Stainless Steel	3	45	4725
	6	45	1695
	10	45	870
	12	45	540
	16	45	320
Aluminium	3	45	7120
	6	45	3095
	10	45	1015
	12	45	745
	16	45	340

*Production cut speeds are the results of Hypertherm’s laboratory testing. For optimum cut performance, actual cutting speeds may vary based on different cutting applications. Refer to the operator manual for more details.

System includes:

Power supply, 6 m Duramax hand torch with standard consumables, work clamp
Operator and safety manuals

Click on the product video tab above to watch the Hypertherm promotional video.

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Product Video

Input voltages (± 10%)	CSA	200 – 240 V, 1-PH, 50-60 Hz OR 480 V, 3-PH, 50-60 Hz¹
Input voltages (± 10%)	CE/CCC	230 V, 1-PH, 50-60 Hz OR 400 V, 3-PH, 50-60 Hz
Input current @ 6.5 kW	CSA	200 - 240 V, 1-PH, 39/32 A OR 480 V, 3-PH, 9.4 A¹
Input current @ 6.5 kW	CE/CCC	230 V, 1-PH, 33 A OR 400 V, 3-PH, 10 A
Output current	10–45 A
Rated output voltage	145 VDC
Duty cycle @ 40° C (104° F)	CSA	50% @ 45 A, 200 – 240 V, 1-PH 60% @ 41 A, 200 – 240 V, 1-PH 100% @ 32 A, 200 – 240 V, 1-PH 50% @ 45 A, 480 V, 3-PH 60% @ 41 A, 480 V, 3-PH 100% @ 32 A, 480 V, 3-PH
Duty cycle @ 40° C (104° F)	CE/CCC	50% @ 45 A, 230 V, 1-PH 60% @ 41 A, 230 V, 1-PH 100% @ 32 A, 230 V, 1-PH 50% @ 45 A, 400 V, 3-PH 60% @ 41 A, 400 V, 3-PH 100% @ 32 A, 400 V, 3-PH
Open circuit voltage (OCV)	275 VDC (200 - 240 V, CSA/CE/CCC and 480 V, CSA) 265 VDC (400 V CE/CCC)
Dimensions with handles	442 mm (17.4") D; 173 mm (6.8") W; 357 mm (14.1") H
Weight with 6.1 m (20') torch	CSA	14 kg (31 lbs.)
Weight with 6.1 m (20') torch	CE/CCC	15 kg (33 lbs.)
Gas supply	Cutting: air (clean, dry and oil-free), nitrogen, F5 Gouging: air (clean, dry and oil-free), nitrogen, F5 Marking: air (clean dry and oil-free) argon
Recommended gas inlet flow rate / pressure	188 I/min (400 scfh) @ 5,9 bar (90 psi)
Input power cable length	3 m (10')
Power supply type	Inverter – IGBT
Engine drive requirement	12.5 kVA (10 kW) for full 45 A output
Electrical efficiency	88%
Recyclability	100%
Certifications	CSA certified for use in the Americas and Asia, except China. CCC for use in China. CE, RCM, GOST-TR, UkrSEPRO, and Serbian AAA for use in Europe, Australia, Belarus, Kazakhstan, Russia, Serbia, Ukraine, and other countries where accepted.
Warranty	Power supply: 3-year Torch: 1-year